Folding Cartons
Diamond's packaging experts create upscale folding cartons that attract the consumer’s attention when and where it matters most—at the point of sale.
Paperboard Folding Cartons
Paperboard folding cartons are an ideal packaging medium for consumer products because of their billboard space, decorative options, protective properties, and sustainability attributes.
A well-designed package that surprises or delights consumers adds distinction and reinforces the premium positioning of an upscale or luxury brand.
Utilizing state-of-the-art technologies, Diamond Packaging designs and manufactures innovative:
- Paperboard packaging
- Cosmetic and fragrance packaging
- Cannabis packaging
- COVID-19 test kits
- Design Relief™ packaging
- Diamondessence™ combination packaging
- QuikSet™ boxes (alternative to setup boxes)
- Dispenser cartons
Folding Carton Benefits
Thoughtfully designed folding cartons elevate every aspect of packaging performance. From safeguarding products and catching consumers' eyes to meeting growing environmental demands, paperboard's versatility makes it the smart choice for modern packaging needs.
At its core, it provides essential product protection, shielding contents from physical damage, light exposure, moisture, and environmental contaminants throughout the distribution journey. This protective function helps maintain product integrity from the manufacturing facility to the end consumer's hands.
Beyond protection, thoughtful carton design serves as a powerful marketing tool. The carton's surface acts as a canvas for brand storytelling, creating compelling shelf presence that helps products stand out in crowded retail environments. Well-designed cartons communicate brand values and key product information while differentiating offerings from competitors through distinctive structural and graphic elements.
From a sustainability perspective, folding cartons offer significant environmental advantages. They typically utilize renewable paperboard materials that are highly recyclable and can be sourced from responsibly managed forests. Smart design can minimize material usage while maintaining structural integrity, resulting in a lower carbon footprint compared to many alternative packaging formats.
Versatility stands as one of the most compelling advantages of folding carton design, offering remarkable flexibility across numerous applications and industries. The fundamental adaptability of folding cartons begins with their ability to accommodate products of vastly different sizes, shapes, and weights. From small pharmaceutical or cosmetic packages to large consumer electronics boxes, the basic principles of folding carton design can be scaled and modified to create the perfect housing for virtually any product. This adaptability extends to both standard rectangular shapes and more complex geometric forms that can help products stand out on retail shelves.
The economics of folding cartons are equally compelling. Their efficient design allows for cost-effective mass production and optimization of material usage. The ability to ship and store cartons flat before assembly reduces transportation and warehouse costs significantly. When it comes to functionality, well-designed cartons can incorporate various user-friendly features like easy-open mechanisms, reclosure options, tamper-evident elements, windows for product visibility, and ergonomic handles – all while maintaining stackability for efficient storage and display.
Manufacturing efficiency represents another key advantage, as folding cartons are well-suited to high-speed production and automated assembly processes. Their flat surfaces provide an excellent substrate for printing, allowing for high-quality graphics that enhance brand presence. The cartons can be designed to run efficiently on packaging lines, improving overall operational productivity while maintaining consistent quality.
Folding cartons excel at making products more accessible and user-friendly for consumers in their daily lives. At the most basic level, they offer intuitive opening and closing mechanisms that make accessing products straightforward while maintaining freshness and security. Whether it's a simple tuck-top design for occasional access or a more sophisticated flip-top for frequent use, these features cater to different usage patterns. Many designs incorporate perforated tear strips for first-time opening, followed by reliable reclosure options that keep products protected between uses.
The Sustainable Choice
Consumer demand for eco-friendly packaging has made paperboard an increasingly popular choice over plastic and other materials.
Paperboard is the most recyclable substrate in the market. In fact, the paper recovery rate was nearly 68% in 2022, and accounts for 66.5% of municipal solid waste (MSW) recovered for recycling in the U.S.
When you consider the aesthetic, protective, and sustainable properties of paperboard, it’s the natural choice for environmentally friendly packaging.
Green Chic™
As a natural evolution of Diamond's sustainability initiative, the company is applying its tradition of innovation to environmentally friendly packaging design.
Diamond's Green Chic™ packaging delivers "Beauty without Compromise" by capturing the essence of luxury brands through more sustainable converting methods.
Cosmetic & Beauty Packaging
Brand identity and aesthetic appeal are especially important in the beauty industry, where packaging often serves as a crucial touchpoint for brand communication. The design should align with the brand's values and target market preferences while standing out on crowded retail shelves. This involves careful consideration of shape, color, finish, and overall visual impact.
Working with an experience supplier such as Diamond will ensure your package beckons from the shelf.
Pharmaceutical Packaging
From concept through completion Diamond provides an array of design services. Whether creating custom seal end or tuck pharmaceutical folding cartons we always focus on meeting the needs of our customers. Our services include:
- Structural design, using ArtiosCAD software
- Package improvements
- Prototypes
- Die line exchange
Cannabis Packaging
Diamond offers a range of cannabis packaging options, manufactured with the most advanced printing and decorative capabilities in the industry.
- Diamond Lockbox® cartons – an upscale, certified child resistant packaging solution for medical or recreational marijuana products
- CBD packaging – ideal for hemp-derived CBD (cannabidiol) products that contain less than 0.3% THC.
Plastic Folding Cartons
Plastic adds a whole new dimension to packaging, turning the ordinary into the extraordinary. Available in a variety of finishes and effects, plastic evokes an elegant look and feel, allowing the beauty of your product to show through.
APET (amorphous polyester)
- Exceptional clarity
- High gloss properties
- Environmental choice for global markets
Diamond also employs techniques such as printing, foil stamping, and embossing on plastic to achieve greater shelf impact.
Decorative Effects & Finishing
Leading Consumer Packaged Goods (CPG) brands continue to incorporate packaging embellishments because it wins at the First Moment of Truth (FMOT) and increases the value proposition of their product.
Studies suggest that over 70% of purchasing decisions are sparked by an impulse that comes at the first moment of truth (FMOT).
Diamond employs advanced printing and decorative effects to achieve greater impact in the crowded retail environment (in-store and online):
- Specialty coatings
- Metallic coatings
- Holographic effects
- In-line cold foiling
- Hot foil stamping
- Embossing and debossing
- Decorative die cutting
- Rigid and flexible windows
These effects create a compelling visual display that engages consumers and increases the value proposition being offered.
The only limit is your imagination. Go ahead, let your imagination run wild!
Folding Cartons Gallery
FSC-certified paperboard with UV gloss spot coating, hot foil stamping, and multi-level embossing
Overprinted transparent gold ink over cold foil, multi-level embossing, and debossing
FSC-certified paperboard offset printed with UV process and PMS inks over Envirofoil. and multi-level embossing
Manufacturing Capabilities
We continue to invest in and focus on our core competencies, including folding carton equipment and packaging technologies. By investing through vertical integration, we are best equipped to meet the needs of our customers and assist them in meeting market demands more quickly and cost effectively.
Diamond Featured on 13WHAM-TV
Diamond Packaging was featured on 13WHAM-TV's "Made In Our Hometown" series. Watch Evan Dawson as he tours the folding carton manufacturing plant and finds many familiar brands' brightly colored, sharply designed packaging is made right here at Diamond.
Folding Carton Sample Kit
Our folding carton sample kit includes examples of different substrates and decorative options, all designed to support the packaging design ideation process.
We'll help you transform your brand to win at retail or online. Whether through visual or tactile cues, the only limit is your imagination. Go ahead, let your imagination run wild! Your brand deserves it.